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Leaning Chimney - Foundation or Masonry?

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What happens when your chimney is leaning?  Is it a foundation problem or a masonry problem?  Let's look at two different ways the chimney can lean.

Chimneys that lean over a house are typically a masonry or structural issue.  These chimneys generally have too much weight on top of the framing of the house and begin to settle into the house which causes them to lean inward.  This is a very dangerous problem as when these chimneys fall, they fall into the livable space.  You should contact a good mason or structural repair expert.  The repair may involve removing the brick from the chimney or installing more support in the house.  When in doubt about what to do, contact a licensed professional engineer.

Chimney Foundation Leaning

Chimneys that lean away from a house are a foundation issue.  When most houses were built, the chimney foundation was added to the home's foundation (although some were poured at the same time).  Even if the foundation was part of the original home foundation, it was typically not designed in the same way as the line of the house.  The chimney generally is heavily loaded and concentrated on a small surface area - making it the heaviest part of the home in many cases.  Imagine how much brick and block are concentrated on a 2x6 area.  A full masonry chimney can weigh tens of thousands of pounds, and can be concentrated on relatively small areas.

When chimneys lean away from a house, you can repair them by installing underpinning piers.  These piers can be either helical or resistance piers.  Resistance piers are generally a much better way to repair the foundation under a chimney since these piers are 3-6 times stronger than helical piers.

These underpinning piers are installed beneath the existing chimney foundation.  Once the piers are installed the chimney can be lifted and pushed back towards the house.  While results are not guaranteed, we typically can reduce the lean by over 50%.  Check out a case study in our residential section labeled I AM AFRAID THAT MY CHIMNEY WILL COLLAPSE.

4 Steps to an "Economic Foundation Repair"

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The following article 4 Steps to an “Economic Foundation Repair” is taken from myfoundationrepairs.com.  The article is useful when you have a complex foundation problem.  Generally, we refer you to a professional 3rd party engineer if an agreement cannot be made on what repairs are needed.  A typical engineer will cost between $350 and $500, but is almost always worth the expense.

In these trying times of a recession, one doesn’t like to spend money on non-essential items.  Buying a new 47” Vizio Flat Screen TV on sale is a non-essential item, having your foundation repaired is an essential item,.  Foundation problems do not fix themselves.  The signs of foundation problems might temporarily leave as the seasons change, but will return with greater possibilities of more damage.   How can a homeowner receive an “Economic Foundation Repair”?  This can be accomplished by following four easy steps: 

 

1.       Hire a Professional Engineer:

Why do you need a professional engineer?  You want a professional engineer first to look and assess your foundation problems. This will explain why it has happened and how to fix the problem.  Therefore, when it is time to solicit bids for your project all contractors need to bid what is required by the professional engineer.   How do you find a professional engineer?  Search yellowpages.com  or  yellowpages for heading Engineers, from here look under subheadings for Structural. 

 

2.       Follow recommendations of the professional engineer: 

Engineers are not doing work for the sake of doing work.  They have been trained in school as well as in the field of what is right or what is wrong.  How much experience do you have?  The recommendations should be carried out, but that doesn’t mean you shouldn’t question the reason why.  A good professional engineer will explain the reasons for the recommendations.   He or she is only looking out for the safety of you the customer and your home.

 

3.       Hire a professional contractor:

When hiring a professional contractor ask your professional engineer for referrals to call.  Get at least 3 to 4 quotes on the exact work the engineer has requested to be done. Make sure your contractor is licensed and insured with referrals of similar work.  Review and have the contractor explain all work he is quote.

 

4.       Proper Drainage:

After all work is completed, make sure you have the correct drainage completed.  This might involve new gutters, down spots, French drains, or foot drain and sump pumps.  The major contributing factor to foundation problems is water.  Make sure you get water away from you foundation as quickly as it appears.  If you take the steps in proper drainage you could save money down the road from having to get other parts of your foundation repaired.

 

As a homeowner, to get an economic foundation repair one must get professionals involved.  This will save you time and money in the long run by insuring your foundation is correctly repaired the first time.  The contractor you have chosen should complete the work as directed by the engineer.  It is then your obligation, as a homeowner, to make sure your house has the correct drainage.  If you have questions on the correct drainage, be sure to ask your structural engineer. If you follow the 4 steps mentioned your success rate of economic foundation repair can be achieved, as well as, preventing future foundation problems elsewhere in your home.  

Use a Helical Pier instead of pouring concrete

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Failing foundations can happen for a variety of reasons.  We have discussed several issues in previous posts and will continue to do so in future posts.  But when you have a failure, what should you do?  One historically bad idea is to bring in bags or trucks of concrete to pour under the existing home.  The thought behind this is – Concrete is a solid base, it is used for footings, it spreads the load out, and it will fill all the voids.  And while these are all true of concrete, the one aspect you do not see listed is the weight of concrete.  Concrete weighs around 145 lbs./cubic ft, although depending on the mix it could be more or less.  If you multiply by 27 you will get the weight by cubic yard (which is a standard for concrete trucks) = 3915 lbs/cubic yard.   (as a side note: soil can weigh between 60-120 lbs/cubic foot).

Concrete under houseWe will use an example of a corner of a home that is showing settlement on a 10×10 corner of the house.  If a contractor decided to pour concrete under this corner, he may want to pour it one foot thick and may go 2-3 feet into the existing home.  If that’s the case then he would have poured 40-60 cubic ft of concrete (or 2-3 yards).  This equates to adding between 7,830 and 11,745 lbs to the corner of your home.  Stay with me – because an average single story brick house on a slab weighs around 1,141 lbs per foot (or for this 10×10 area – 21,679 lbs).  Basically, the contractor just increased the weight of your home by 50% – and this is using conservative numbers of what the contractor poured, and a very modest home (a 2 story brick house on a basement would have a weight of 3,656 lbs per foot).  We have heard stories and seen jobs where the amount of concrete poured under a corner of house is 6-7 yards or around 25,000 lbs.

All of this to say that if your home is settling due to poorly compacted soils, loose soils, organic debris, builder debris, water issues, etc then the soil does not have the adequate bearing capacity to support your home.  If the soil was not good enough to support the existing structure, why would anyone add a 10-30,000 lb anchor to an already sinking foundation?  Once more, what do you think this will do when you have to repair the house after the concrete is poured?  This repair – which would have cost a few thousand dollars to begin with, will ultimately cost several thousand dollars – not to mention you may not be able to lift a structure once you have added all the additional weight of concrete.

Before you decide to go with a contractor that wants to pour concrete under a corner of your home, or if you are thinking of pouring concrete under your home, do some research about helical piers and resistance piers.  If you are a homeowner, then your largest investment depends on how you decide to repair a sinking foundation.

Background:  Helical and Resistance Piers are considered deep foundations, which mean they both penetrate areas of poor soils to reach soils of adequate bearing capacity.  They do not add weight to your structure, and require little disturbance around your home to install.  They last for years and years and typically come with long warranties to protect against any future issues.  Atlas Piers provides services in repairing foundations.  We lift and stabilize houses all across Atlanta and the State of Georgia.  We have been in business for over 20 years and have seen other companies come and go.  If we can’t lift a house – it can’t be lifted.  Visit our home page or call us @ 770.740.0400 for more information.

Garage Column sinking issue? Cracks above the garage doors?

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Garage Column failure is a very common issue around the Atlanta metro area.  In fact, Garage Column settlement is one of the top 3 issues we see in foundation failures.  So what is it and how do you fix it?

garage column crackGarage Columns are the center columns between two or more garage doors into a garage.  The Column is generally a structural element that carries either a brick load, beam load or header load.  What this means is that the column generally carries a concentrated load where other parts of the home carry a line load across a continuous footing (think of the house over the garage door openings, instead of sitting on the ground they area passed to either side of the opening).

When many houses were built, the soils for the garage were moved into the area (especially when there is a basement) and then compacted.  In many cases, the builder or grader failed to compact the soils enough to carry a concentrated load.  These poorly compacted soils can cause the garage column to settle over time – if you have a brick house then you will have a crack above the garage column as this happens.  As a result of the failure, you may also notice sheet rock cracks in any rooms above the garage.  You may see a crack on either side of the garage floor where the floor slopes towards the middle.

The fix for this failure is typically to install 1-2 helical piers.  In years past, when helical piers were not used as much, we would install resistance or push piers.  It was a dangerous process, that put unnecessary stress on the column and resulted in many companies having warranty issues.  Overall, it’s not a good idea to install a push pier under a garage column.

The typical installation for garage columns is to remove the driveway slab around the column, install 1 helical pier on either side of the column and then lift the column back in to place.  Many of the cracks in the brick veneer will close, but you may still need to repoint (fill in) the mortar for a better look.

Some of the unknowns in repairing garage columns are 1) footing or grade beam under the garage slab, 2) depth of the helical piers, 3) lift results.  Give us a call to determine what solution is best for you.

Television Spot featuring foundation repair Atlas Piers

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Here is a link/video to a job we are working on in NW Atlanta, GA.  The current homeowner bought the house after helical piers were installed to fix a foundation problem over a debris pit (buried wood debris under the foundation).  The helical piers were installed but did not penetrate the debris.  Atlas Piers of Atlanta installed 3 resistance piers (or push piers) a few years later on another area of the house.  Since the original helical piers failed due to poor installation (the company has since gone out of business, but started another piering company), Atlas Piers is now repairing the area above the debris pit with resistance piers.  We will be updating a longer post about trash and debris pits, but wanted to share the video.

WSB News about trash pit found under a house

How a helical pier works – Take Flight part 2

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In part one of this discussion, we talked about what a helical flight is.  This post will hopefully add some insight into how torque equates to loading in helical piers.  We will also discuss one of the HUGE blunders of a local manufacturer.

Helical piers are screwed in by a hydraulic gear motor.  This motor generates a hydraulic pressure on the gear that equates to a torque (force) on the pier being installed.  This torque is then multiplied by a soil factor (when soil testing is done there is an actual number defined for the soil and for the product, when soil testing is not performed a generic ‘average’ is used).  For the purposes of this post lets use the following equation (used from a technical manual written by Don Clayton, PE) -

Ultimate Capacity = Torque x “k”

where “k” is equal to the soil multiplication factor.

This is a simple equation, and to give an example for a light duty pier – we generally install our helical piers to 4,500 ft/lbs and use a standard average soil factor of 8.

Capacity = 4,500 x 8 = 36,000lbs ultimate capacity

since the ultimate capacity on a single flight is between 40,000-50,000 lbs (steel and weld capacity) – a contractor could use a single flight configuration for this loading.

Now for the HUGE blunder by a local manufacturer.   Let’s review some details of helical piers:

  • Torque is one of the main factors of the ultimate capacity of piers
  • Helical pier types can handle different torques (thicker pipe = stronger, etc)
  • Flights have an ultimate capacity of 40,000 lbs for the flights – but the pier torque is what generates the ultimate capacity.

I have run across the situation where a standard residential pier (.203 wall) is sold as a high capacity pier (60,000-70,000 lb ultimate capacity) by the salesman telling the contractor that he’ll just add another flight to the pier.  If you double the flights  you do add additional capacity, but the problem is – You simply cannot install a standard residential pier to the torque required to generate 60,000-70,000 lbs.  The pier will fail during installation – remember the equation

Capacity = Torque x “k” where “k” is the soil factor.

60,000 = Torque x 8

60,000/8 = Torque = 7,500 ft/lbs

Typical residential piers can be installed to around 5,500 ft/lbs – max.  You cannot get there from here no matter how many flights you add to the pier shaft (in fact you will notice the equation doesn’t even factor in the number of flights).  But I’ve seen this, and I’ve seen general contractors buy this lie from the local company “engineer”.

Welcome to the Atlas Piers Blog site

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Our first blog post.  A historic moment for the company, and one where we want to talk about history.

Wayne Farris started installing resistance underpinning piers in 1987.  The original name was Concrete Repair Specialists, inc.  Once Wayne went to a World of Concrete seminar in Atlanta, he met some representatives from Atlas Systems – a deep foundation piering manufacturer.  They were looking to start a venture in Atlanta and Wayne was up for the task.  In 1989, Atlas Piers of Atlanta, inc was formed as a small foundation repair company working out of a home office and basement in Atlanta.  From it’s humble beginnings, Atlas Piers of Atlanta rose to winning multiple trophies and awards for the most piers installed across the country for Atlas Systems.  In fact, Atlas Systems pretty much decided they needed to do something different after Atlas Piers of Atlanta won so many trophies. (#1 in 1994, 1996, 2001, 2003, 2004, 2005; #2 in 1997, 1999, 2000, 2002; #4 in 1995, 1998)

But Atlas Piers of Atlanta wasn’t the only foundation repair piering company in town.  There were a few others around the same time.  Interestingly, all of those have now gone by the wayside.  There was Terrafirm, Permajack and one other company who closed the local office but has since come back……and there have been many since.  Many of our competitors have either changed business models or gone out of business.  Many of those companies that started installing helical piers or resistance piers were once water proofers or pressure grouters.  We have stayed true to our original business model, we only install the strongest helical and resistance piers by the best manufacturers.  We have not deviated, nor do we compromise by manufacturing any of our own helical or resistance piers.

As we look at today’s landscape in the piering and foundation repair industry, as much as times change, things stay the same.  We still see competitors come and go, and we see other companies “add” piering to their other trades.

Over the next months and years, we hope to explain many of the issues in our industry – from individual projects to the overall landscape.

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